Improve quality, efficiency, and safety in lead-acid battery production
The lead-acid battery, invented in 1859 by French physicist Gaston Planté, is one of the oldest types of rechargeable batteries. It remains widely used due to its reliability and cost-effectiveness as an energy storage solution.
From automotive applications to renewable energy, these batteries power industries and economies worldwide. In 2024, the market was valued at over $48 billion and is projected to reach $74 billion by 2032.
In the automotive sector, this demand is increasing due to the growing production of hybrids and electric vehicles. These batteries are used for starting, lighting, and ignition functions. Countries expanding their renewable energy capacity also require reliable grid and off-grid storage solutions, where lead-acid batteries are preferred for their low cost, recyclability, and ease of use. The replacement market is also important; these batteries have limited lifespans, creating steady aftermarket demand for replacements. These factors collectively drive steady growth in the global lead-acid battery market.
With demands rising, strict quality standards, and increasing competition, manufacturers are expected to adopt cleaner, safer, and more efficient manufacturing processes. A key challenge is maintaining product quality while reducing downtime and ensuring a safe work environment.
An important challenge is the industrial sieving of lead oxide powder, a critical step to remove contaminants before forming battery plates. Traditional sieving systems often fail to contain fine lead oxide dust, leading to contamination, frequent cleaning, and long downtimes. These issues affect efficiency and pose health and safety risks to operators. Our equipment is designed and tested to effectively address these challenges and has supported many customers from similar industries.
Recently, we partnered with a global battery manufacturer facing similar challenges that cost them both time and maintenance. In search of a solution, they turned to Russell Finex. The results were immediate: cleaning frequency decreased by 80%, saving over 10 hours of cleaning and 3 hours of maintenance monthly.
Read the full case study to learn how this manufacturer transformed their lead oxide sieving process and achieved significant efficiency improvements with our advanced sieving solution. Or contact us today to discuss your unique requirements.
