Vibratory Screeners & Vibrating Sieves
High-capacity industrial vibrating screens & sieve machines for improving product quality and purity
Designed for high-volume screening of powders and liquid slurries, our vibrating sieves will enable you to double your throughput capacity, without increasing floor space. Half the size of a conventional mechanical screening machine, our innovative vibratory sieves require minimal headroom and will fit comfortably into your existing production line; allowing you to increase production capacity whilst minimising investment costs.
Contact us for more information on how this vibratory sieve can help you with your unique requirements.
Ideal for wet and dry applications, the circular vibratory screener removes impurities and oversized contaminants from products as diverse as paracetamol, powdered milk and anti-corrosive paint. The Russell industrial screens are available in a variety of sizes and mesh options, can be tailored to meet your specific screening and sieving requirements. Variable size and mesh options enable Russell Compact Sieve® to deliver a significantly higher throughput, relative to its mesh area, than conventional vibratory screens.
Features & Benefits
Increase product quality – Screen and remove oversized contaminants and impurities from powders and liquid slurries.
Increase production yield – Our screeners offer a higher throughput capacity than conventional vibrating screens.
Minimise investment costs – The compact machine design requires minimal headroom and will fit within your existing production line.
Cut service downtime – A tool-free, quick-release mechanism allows the Compact sieve to be quickly disassembled and cleaned.
Eliminate dust and fumes – The enclosed sanitary screener ensures the total containment of screened materials.
Reduce noise levels – The sieve’s rubber suspension system dampens mechanical noise, ensuring quiet operation.
Prevents blinding and blocking of mesh when screening difficult powders, allowing you…
The Russell Superclamp™ and other clamping systems are designed to reduce product con…
How Russell Compact Sieve Helped Different Industries:
To upscale production of paracetamol, Sri Krishna Pharma required a high quality, high volume screening solution. The Russell Compact Sieve® and Vibrasonic Deblinding System® was selected as it would allow the pharmaceutical powders to be screened on finer meshes, improving quality without compromising flow rates. A powerful mesh deblinding system applies an ultrasonic frequency to the mesh which breaks the surface tension and prevents fine particles from blocking the mesh screen. Three Russell screeners were installed, improving product consistency and increasing the production yield. Read more
Nestlé's new state-of-the-art factory in Chile produces a range of milk powders. Rotary sifters had been used for screening milk powders, but Nestlé found that the impeller could force oversized powder through the mesh, compromising product quality. Nestlé was looking for a solution that would enable it to improve product quality by screening milk powders using fine meshes, without reducing flow rates. The Russell Compact Sieve® more than met the manufacturer's exacting requirements, enabling Nestlé to screen the large volume production of milk powder using ultra-fine 2mm meshes (10 mesh). Read more
Profel Extrusion & Finishing, a leading supplier of window and door frames, manufactures its own anticorrosive paint. The small vibratory sieves deployed on its production line did not provide the level of screening required, compromising product quality. Keen to improve product quality and increase its production capacity, Profel replaced their existing sieve with a Russell Compact Sieve® and Vibrasonic Deblinding System®. The Russell system enabled Profel to eliminate quality issues by accurately screening powders at 150 microns. The low-profile in-line design of the Russell screener significantly improved throughput capacity. Read more
Frequently Asked Questions:
What are the uses of an industrial vibratory sieve?
Vibratory sieves are widely used in the processing industries as an efficient way of protecting ingredients and end-products from contamination and lumps. Industrial vibratory screeners are generally made of a single deck containing a mesh which is used for screening out oversize, agglomerates and foreign bodies from liquids and powder. The motor attached to the screen uses an out of balance force to create vibration, which sends the materials through the mesh.
Is a sieve and strainer the same thing?
While the word sieves and screens can be used interchangeably, sieves and strainers are not the same thing. Generally sieves can be used to screen powders and liquids, while the term strainer (also referred to as filtration) is more commonly used when referring to screening liquids or slurries.
What’s difference between circular and linear vibratory sieves?
The difference between circular and linear vibratory sieves are the way in which the machines are shaped and the motion they use to move materials through the mesh. In linear machines, the back and forth motion allows for powders to move linearly during the sieving process and are not typically used for liquid applications. Round vibrating screeners use a circular vibratory motion and are suited to both liquid and powder applications. While both linear and circular sieves use vibration to process materials, circular screening machines tend to be smaller in size and more hygienic in design, making them easier to fit into processing lines, improving process efficiencies, allow more sanitary screening and reducing labor costs.